◆ Project Name: palm kernel oil processing plant
◆ Processing Capacity: 5tph palm nuts production line and 1tph palm kernel oil production line
◆ Main equipment: palm nuts cracker, palm kernel and shell separator, palm kernel roaster, palm kernel oil expeller, crude palm kernel oil filter machine and others.
◆ Special Features: Easy to operate and maintain, low investment cost and quick returns.
1.Palm oil mil process of bunch reception: as palm fruit unloading, cleaning, storage platform during palm oil mill processing, all hydraulic segmented discharge.
2.Palm oil mil process of sterilization: the use of high temperature to cook soft fruit bunches and sterilization, easy to separate fruit bunches, soft fruit, increasing the humidity of the fruit, it is easy to take the oil but also to make verification easier separation of the core-shell, preventing enzymatic decomposition, to avoid elevated levels of free fatty acids.
3.Palm oil mil process of threshing: strong vibrations through the fruit from fruit bunches separated.
4.Mashing. Mixing tank will mash and crush palm fruit until broken after fruit threshing.
5.Palm oil mil process of pressing: There is also the steam heater in masher. The purpose of mashing is to separate the pulp and nut and crush the palm pulp. At the same time, the steam is used to cook the palm fruit and broke the cell of pulp. Because of cooking, sterilizing, threshing and mashing made the pulp soft and damage pulp cell structure, the palm pulp becomes soft and cell is broken. Then it is sent to continuous screw press. After pressing, oil palm fruit is divided into two parts: the mixture of oil, water and solid impurities, and the press cake (fiber and nut).The pulp stone separation obtained CPO and stone, press machine adopts the double screw helix continuous discharge and hydraulic, greatly improving production efficiency.
6.Fiber separation. The extrued fiber pie enters air separation system after crushed to get separation of fibers and cores.
7.Separation. Crusher divided fruit core into palm kernel and shell after separated with fiber. Air separation and washing systems separate palm kernels and shells. Shells enters boiler system as fuel, and palm kernels are storage after drying.
8.Palm oil mil process of clarification: Machine-pressed crude oil first diluted with water washing, through settlement and filtration, the fiber material removed from the oil, and then carry out continuous settlement, the whole divided into two parts: oil and sediment. The oil and the sludge taken out separated (by 90% pure oil) is taken out of the oil containing 45%-55% of the water, sludge and other things.
Palm oil mil process of purification: oil purification process to improve palm oil purity. Palm oil mil process of drying: continuous Vacuum drier with the oil out of the water, the water can be reduced to 0.1%.
9.Palm oil mil process of depericarper (splitter): through floating dry processing the fruit core and fibers separated. Fiber and other lighter stuff are blown appearance.
10.Palm oil mil process of crushing (crusher): stone cracked open grain separation kernel and shell. In hydrocyclone, the use of kernel and core-shell particle proportion to their separation.
11.Palm oil mil process of power house: the use of diesel powered generators and turbine generators, more environmentally friendly energy production and electricity consumption to power.
12.Palm oil mil process of steam boiler: has a strong output, high thermal efficiency, stable and reliable operation, overload capacity, fuel, wide applicability, environmental protection and many other advantages. Water treatment: after setting, filtration, dosing and other processes to ensure that the water quality, but also to ensure oil quality.
13.Palm oil mil process of raw water supply: the use of remote substation technology, more energy, improve production efficiency.
Outstanding features of palm oil machine:
1.Our palm oil expeller has high oil yield efficiency, high working efficiency ( can process 5/h palm fruit ) .
2. Easy operation ( one worker can finish operation independently )
3. Low investment cost, most Africa people can afford it.
4. According to some Africa market electricity ‘s instability, we design diesel engine and motor for customer choice.